
Research clearly shows that adequate training is one of the most effective tools for preventing accidents. Employers should develop training programs that cover: safe operating principles, types of forklifts used in the workplace, potential hazards, and OSHA regulations. According to OSHA, implementing proper training systems can prevent approximately 70% of forklift-related accidents.
Forklift operators must be officially certified under OSHA regulations. Certification consists of two parts:
– theoretical instruction and examination,
– practical skills assessment.
Only properly trained and competent personnel should operate a forklift.
Many accidents occur because operators do not know the exact load capacity of the forklift. Overloading is one of the leading causes of forklift tip-overs, making it crucial to understand the machine’s capacity.
A forklift’s load capacity can be found in two places:
– on the data plate of the forklift,
– in the operator’s manual.
This capacity applies to a balanced load at a specified load center. Actual capacity can vary depending on:
Attachments: The more accessories added to the forklift, the lower the load capacity.
Hift height: Higher lifting reduces load capacity.
Load length: The longer the load, the lower the stable capacity.
These factors also affect the center of gravity. Safety depends on keeping the forklift’s center of gravity within the Stability Triangle, formed by the two front wheels and the pivot point of the rear axle.
If the center of gravity moves outside this triangle, due to excessive load, lifting too high, or improper weight placement, the forklift may tip over.
Regular forklift maintenance not only prolongs the machine’s lifespan but is also a cornerstone of workplace safety. Routine maintenance prevents issues that go beyond normal wear and tear.
OSHA requires that daily inspections be conducted before every shift. Forklifts equipped with safety features must be in perfect working condition, if any issues are found, the machine must be immediately taken out of service until repaired.
Daily inspections help identify operational problems early, preventing breakdowns and accidents.
Lack of attention is dangerous not only for the load but also for employees. Many accidents occur because the forklift operator or people nearby are not paying attention.
Five Key Pillars of Prevention:
– vigilance and alertness,
– continuous monitoring of the travel direction,
– use of signals and alarms,
– properly balanced loads within capacity,
– safe and compliant forklift operation.
These simple steps can save lives.
A forklift should be parked correctly after use:
– on a level surface,
– with the parking brake engaged,
– forks lowered to the ground,
– engine turned off,
– key removed from the ignition.
At TWS, safety is a top priority. Our operations follow strict safety protocols, and every operator is fully certified, we truly practice what we preach. In addition, we offer warehouse vehicles that come equipped with multiple safety features as standard.
Key features include:
– exclusive safety packages for forklifts,
– cabs designed for maximum visibility,
– rear grab handles with horn button,
– optional blue warning light for improved pedestrian awareness.

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